Glass fiber optic connector performance is affected both by the connector and by the glass fiber. Concentricity tolerances affect the fiber, fiber core, and connector body. The core optical index of refraction is also subject to variations. Stress in the polished fiber can cause excess return loss. The fiber can slide along its length in the connector. The shape of the connector tip may be incorrectly profiled during polishing. The connector manufacturer has little control over these factors, so in-service performance may well be below the manufacturer's specification.
Testing fiber optic connector assemblies falls into two general categories: factory testing and field testing.
Factory testing is sometimes statistical, for example, a process check. A profiling system may be used to ensure that the overall polished shape is correct, and a good quality optical microscope to check for blemishes. Optical Loss / Return Loss performance is checked using specific reference conditions, against a "reference standard" single mode test lead, or using an "Encircled Flux Compliant" source for multi-mode testing. Testing and rejection ("yield") may represent a significant part of the overall manufacturing cost.
Field testing is usually simpler. A special hand-held optical microscope is used to check for dirt or blemishes, and an optical time-domain reflectometer may be used to identify significant point losses or return losses. A power meter and light source or loss test set may also be used to check end-to-end loss.
An optical fiber connector terminates the end of an optical fiber, and enables quicker connection and disconnection than splicing. The connectors mechanically couple and align the cores of fibers so that light can pass. Better connectors lose very little light due to reflection or misalignment of the fibers.